Lighted Airways

and

Airway Lights

 

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The Queen of the Skies

 


We hope the you find this site interesting and we look forward to your comments

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Where to begin on this one? I must start by saying the research on this particular light has been painstaking and difficult. Had it not been for a few very special people, I would have probably given up this undertaking, as there is just NO information, available on these lights, other than what you see on these web pages and what was borrowed from other sites. This particular light was acquired along with a control tower in 2007 from Donaldson Center, Greenville, SC. The tower was installed that year at Triple Tree Aerodrome, Woodruff, SC, which is the home of the worlds largest Radio Controlled Giant Scale Fly In (The Joe Nall) and also in the Fall of 2007, the field hosted its first EAA full scale Fly In, which was a very successful event. We are very fortunate to be associated with the fine group of people that own and put on events at the great facility.

This is when I became acquainted with "The Light" as it will be referred to through out this site and decided to have a go at restoring it. Little did I know......piece of cake...yea...RIGHT...!!!  When I attended one of our pre-event meetings, I met the light, sitting beside the hangar, just begging to burn once more. The following month, I carried a test light (2000 watt metal halide), to see if the lens could really produce the light. Even with that small of a bulb, the light produced, was astounding! I must tell you that I write in the third person, meaning me and the dogs most of the time (two Black Labs and Fred the Golden) As to who the third person is, I don't have a clue, as I have never met him, but WE sure do a lot together. Knowing that the carbon ARC parts of this light would probably never work again, I had an idea for a light source that I was familiar with, HMI (Hygerium Metallic Iodide) lighting. The Engineer in me said GO for it, so the trek began, not unlike a saga on Star Trek.

The Research:

We have spent no less than several hundred hours scanning the web, trying to find information on these lights. We searched Airway Lighting/Floodlights, Sperry, AGA, B.B.T., Carbon ARC, Early Mail Routes, Pioneering Days of Aviation, Search Lights, Light Houses, Fresnel anything and many combinations of every thing I have mentioned. Below is just about all the information there is and it relates to B.B.T (The French Fresnel lens maker Barbier, Bénard et Tureene) and nothing of any value on Sperry AGA, (The light we have). We do assume that the lens is a B.B.T and that will be determined with the help of the people on the Lens page. These lights were used to actually light the airfields, for the early Air Mail Pilots, on their cross country runs, in the 20's. They were used in conjunction with smaller lights such as Rotating Beacons on 50 foot towers and two other lights that showed the direction of the route. This light was used at ground level and its beam was aimed so that it did not blind the pilot on approach, just made the field look like day time operations. They were usually on trailers, so that they could be moved about the field and some were stationary at larger airports.

As you move through the site, hopefully you will begin to understand the lack of information on this subject. If this site helps just one person, in their interest for these lights, it has served its purpose. If anyone has additional information, I welcome them to contact me, so it can be included. We are certainly not experts in this area, so if there are any inaccuracies on this site, please bring them to my attention.

This site will be continuously updated as the project continues.

Enjoy and MANY thanks to all who have contributed.

Thanks,

W. C.

A Brief History

The BBT Company's modified lighthouse Fresnel-type lenses with 150 amp carbon arc lights used for lighting up air mail landing fields in the 1920's

A high intensity electric carbon arc airport light illuminating an early twentieth-century flying field, from the 1926 Christmas issue of U.S. Air Services

A BBT Floodlight picture sent to me from Earl Ward, Jr., the only other one I have seen

The lens of the B.B.T. floodlight, which throws a fan-shaped beam 180 degrees in spread, is constructed and set in such a manner that no blinding effect is encountered by the pilot when landing on the field. It is rated at approximately 3,500,000 candle power and will floodlight an area practically one mile square. The emergency landing fields were located from 24 to 30 miles apart and furnished the pilot a safe place to land in case of necessity. The boundaries of both emergency and regular fields were outlined with small white lights placed 150 to 300 feet apart, and all obstacles were marked with red lights. Local electric current was available at terminal fields and was used to furnish power to the beacons, and also through underground cable to the boundary lights.

During the Spring and Summer of 1923, work on a lighted airway between Cheyenne, Wyo., and Chicago, Ill., was being pushed forward with a view to carrying out certain experiments to determine whether cross-country night flying on a regular schedule was possible, and whether a through transcontinental air mail service between New York and San Francisco could be regularly maintained. This was certainly a huge undertaking, as up to this time very little night flying had been done and, of course, there were no lighted airways in existence.

The U. S. Army Air Service had carried on some experiments and developed certain necessary equipment, but had attempted very little regular scheduled cross-country night flying. The Army obligingly placed at the disposal of the Post Office Department all the knowledge they had obtained from their experiments.

Splendid cooperation was had at the hands of manufacturers of illuminating equipment of various kinds. The General Electric Company, the American Gas Accumulator Company, and the Sperry Instrument Company were particularly thorough in the assistance rendered. Beacon lights were installed between Chicago and Cheyenne, planes equipped with landing lights, emergency fields prepared, lighted and marked, and terminal fields lighted. Pilots were given an opportunity to make practice night flights.

All arrangements were completed as planned, however, and in August 1923, a regular schedule was flown between New York and San Francisco for a period of four days, that part of the route between Chicago and Cheyenne being flown at night. The best time eastbound on any of the four days was 26 hours and 14 minutes, and the best time made westbound was 29 hours and 38 minutes. It may be stated, however, that better time can generally be made on eastbound trips due to the fact that the prevailing winds are from the west. The result of the test was so satisfactory, being 100 per cent perfect, that operation of a transcontinental service on a similar schedule, the first 30 days to be a trial, was decided upon.

It was also decided to charge air mail postage at the rate of 8 cents an ounce for each zone transported, the route being divided into three zones, namely: New York to Chicago; Chicago to Cheyenne, and Cheyenne to San Francisco. Heretofore, no extra charge was made for the transportation of air mail, although when the service was first established back in 1918 special stamps were issued and the rate was 24 cents per ounce. This was later reduced to 16 cents per ounce, then to 6 cents, and due to lack of patronage was finally discontinued on July 18, 1919, the regular standard domestic rate of 2 cents per ounce being put in effect.


MARTIN MAIL PLANE, CLEVELAND TO CHICAGO, 1924.  Operator, U.S. government; mail load, 600 pounds; span, 71 feet, 5 inches; length, 45 feet; height, 14 feet; speed, 118 m.p.h.; approximate range, 600 miles.

The remainder of 1923 and the first half of 1924 was spent in preparing for the inauguration of a regular transcontinental service, which was begun on July 1, 1924. The 30-day test was so satisfactory that the service was continued as a regular operation. The schedule required departure from the initial termini in the morning and arrival at the end of the route late in the afternoon of the next day.

Later on, a considerable demand for an air mail service between New York and Chicago by a schedule which would deliver mail of one business day to the opposite termini in time for the first carrier delivery the next morning was evidenced, and to meet that demand an overnight service between these points was established on July 1, 1925.

A brief summary of the work done in connection with the inauguration of night flying will give some idea of the undertaking. In the last half of 1923 and the first half of 1924, the following special work was accomplished: 289 flashing gas beacons were planes were similar to those used by ships at sea, only of course, much smaller. A red light was installed on the left wing, a green one on the right wing, and a white one on the tail. The landing lights had projectors of the automobile type but of much higher power.

 

Article Courtesy of: http://www.airmailpioneers.org/history/Sagahistoryairway.htm

 


CURTISS CARRIER PIGEON, NEW YORK TO CHICAGO, 1926.  Operator, National Air Transport; mail load, 1000 pounds; span, 41 feet, 11 inches; length, 28 feet, 9 inches; height, 12 feet, 1 inch; speed, 126 m.p.h.; approximate range, 725 miles; engine, Liberty, 12 cylinder, 400 h.p.

A 36-inch-high intensity arc revolving searchlight of approximately 500,000 candlepower was installed on a 50-foot tower at the regular fields. This great beacon, set at a fraction of a degree above the horizon, revolved at the rate of three times per minute and on clear nights could be seen by the pilots for a distance of 130 to 150 miles.

An 18-inch rotating beacon of approximately 50,000 candle power, mounted on top of a 50-foot windmill tower, was installed at each emergency field. This beacon was also set at a fraction of a degree above the horizon, revolving at the rate of six times a minute, and was visible to the pilots on clear nights from 60 to 70 miles. The lights from these powerful beacons guided the pilots on their lonely flights through the night and marked for them the emergency and regular landing fields.

A large searchlight, similar to the 36-inch arc beacon, equipped with a lens which spread the light fan shaped over the field, was used to illuminate the terminal fields for landing purposes. These floodlights were of great assistance and served to give the pilot as nearly as possible a daylight perspective when landing upon the field. One or two large, powerful B.B.T. floodlights were purchased for the beginning of regular night flying July 1, 1924, however, and eventually were installed at all terminal night flying fields, replacing the above mentioned 36-inch floodlight.

The lens of the B.B.T. floodlight, which throws a fan-shaped beam 180 degrees in spread, is constructed and set in such a manner that no blinding effect is encountered by the pilot when landing on the field. It is rated at approximately 3,500,000 candle power and will floodlight an area practically one mile square. The emergency landing fields were located from 24 to 30 miles apart and furnished the pilot a safe place to land in case of necessity. The boundaries of both emergency and regular fields were outlined with small white lights placed 150 to 300 feet apart, and all obstacles were marked with red lights. Local electric current was available at terminal fields and was used to furnish power to the beacons, and also through underground cable to the boundary lights.


RYAN M-1 MAIL PLANE, SEATTLE TO LOS ANGELES, 1926.  Operator, Pacific Air Transport; mail load, 150 pounds; span, 36 feet; length, 22 feet, 6 inches; height, 7 feet, 9 inches; speed, 105 m.p.h.; approximate range, 500 miles; engine, Wright Whirlwind, 9 cylinder, 200 h.p.

At emergency fields where local current was not available units composed of three or four primary cell batteries were used for boundary lighting and Delco lighting plants were installed to furnish power for the rotating beacon. The plant was enclosed in a shack at the base of the tower, which also served as a shelter for the caretaker. As a matter of fact, caretaker shacks were provided at all emergency fields. The small A.G.A. gas beacons were located approximately every three miles in between the emergency and regular or terminal fields, and served also to guide the pilot on the route. They flashed at the rate of 60 times a minute and received their light power from cylinders of acetylene gas, which were renewed about every five or six months. They flashed continually night and day at the start but during the last few years of Government operation a sun valve was invented which automatically shut off the light in the daytime and turned it on again at dusk.

The lighted airway was extended eastward from Chicago to Cleveland in the summer of 1924; westward to Rock Springs, Wyo., at the same time; from Cleveland to New York in the spring of 1925, and from Rock Springs to Salt Lake City in the fall of the same year. The last two extensions involved difficulties peculiar to the country over which they were laid out. The Cleveland-New York section traverses the Allegheny Mountain Range, offering serious difficulty in the establishment of emergency landing fields and locations of beacon lights on mountain tops that would be both visible to a pilot flying over and accessible from the ground. The section from Rock Springs to Salt Lake City traverses the Laramie and Wasatch Ranges of the Rocky Mountains, a stretch of country that is very sparsely settled.


SWALLOW MAIL PLANE, ELKO, NEV. TO PASCO, WASH, 1926.  Operator, Varney Air Lines; mail load, 200 pounds; span 36 feet; length, 24 feet; height, 8 feet, 8 inches; speed, 135 m.p.h.; approximate range, 500 miles; engine, Wright Whirlwind, 9 cylinder, 200 h.p.

Many changes in the lighted airway were made to make it more efficient as time went on. Additional lights were installed, providing a powerful rotating beacon approximately every 15 miles; the 18-inch beacons were replaced with 24-inch beacons at practically all points, and one was also installed on top of the tower which supported the 36-inch beacon at the terminal fields, between Chicago and Cheyenne, thereby making it possible to limit the use of the 36-inch beacon to times when the weather was extremely bad. Emergency fields were improved and at a number of additional points local current was extended to the field.

Experiment was made with wind driven electric plants and several of them were successfully installed at points west of Chicago. These lighting plants, with power generated to large capacity storage batteries by a wind driven propeller, were turned on at dusk and off at daylight by tork clocks or sun relays, thus eliminating the expense of having a caretaker employed. A number of other fields where local current was available were also made to be automatically controlled by the use of such instruments. The installation and illumination of this giant airway from New York to Salt Lake City, a distance of some 2045 miles, was accomplished at a cost of approximately $542,000.

Stationary Lights

Floodlight and lighting control building, Cheyenne, 1926

Smith-Baer Lighting 1928-29 Hangar 1 in back (Don't know if this 1000 MM light or just an optical illusion)

 

 

 


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Last updated: 11/02/08.